Saturday, April 19, 2025

Mercedes tests new solid state batteries

by damith
March 2, 2025 1:00 am 0 comment 11 views

Mercedes-Benz engineers from the road and racetrack and Factorial cell engineers have worked together on delivering an all-new solid-state battery test program, which has brought the first car powered by a lithium-metal solid-state battery to the road.

Mercedes AMG High Performance Powertrains (HPP), a 100 percent subsidiary of Mercedes-Benz Group specialising in industry-leading Formula 1 technologies, and the Mercedes Benz Center of Competence for Battery Systems designed and developed a completely new and innovative battery system. In addition to its prowess on the racetrack, HPP is capable of rapidly transferring F1 technologies and know-how into high-performance automotive projects.

Solid-state batteries

After intensive testing on various test benches, the prototype solid-state battery was integrated into an EQS at the end of 2024. The all-electric car from Mercedes Benz was slightly modified to fit the solid-state battery and was equipped with all accessories to operate it. The first laboratory vehicle tests were already conducted in Stuttgart at the end of 2024 to prepare for the road tests that started in February 2025.

Solid-state batteries are a promising technology in electric mobility. They use a solid electrolyte instead of a liquid one, which enhances cell safety and allows for the use of new anodes like lithium metal, thus significantly outperforming conventional lithium-ion cells. They also enable next-level energy densities, in combination with a lithium-metal anode.

The solid-state technology has the potential to increase the gravimetric energy density for vehicle batteries up to 450 Wh/kg at the cell level and thereby increasing the driving range. Gravimetric energy density refers to the amount of energy stored in a battery cell per unit mass. This metric is crucial for evaluating the efficiency and performance of battery cells, especially in applications where weight is a critical factor, such as in electric vehicles. Solid-state battery technology reduces the battery weight while improving cell safety.

The solid-state battery in the EQS-based vehicle allows for up to 25 percent more driving range compared to the same battery weight and size of a corresponding standard EQS battery. Further weight and energy efficiency is achieved through passive battery cooling. The development vehicle is expected to have a range of over 1,000 km. For comparison: with a battery capacity of 118 kWh, the current EQS 450+ (energy consumption combined: 19.9–16.3 kWh/100 km | CO₂ emissions combined: 0 g/km | CO₂ class: A) already offers a range of over 800 km.

Mercedes-Benz joined forces with Factorial in 2021 to develop a new generation of battery technology. In the summer of 2024, Factorial delivered lithium-metal solid-state battery cells with the company’s proprietary FEST (Factorial Electrolyte System Technology) solid-state platforms to Mercedes Benz, which marked the first lithium metal solid-state battery B sample shipment to a global OEM.

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